Transformer Secondary Bushing

Transformer Secondary Bushing

Transformer secondary bushings are critical low-voltage interface components for distribution and power transformers. This page covers YF-SB series models, specifications, and selection guidance.
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Description

Hebei Anmei Electrical Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of transformer secondary bushing in China, also supports customized service. If you're going to buy high quality transformer secondary bushing made in China, welcome to get quotation from our factory.

 

Plug in Epoxy Bushing

Transformer secondary bushings are the critical low-voltage interface components that must simultaneously satisfy electrical insulation, mechanical support, and thermal dissipation requirements, and selecting the correct specification is as important as the bushing's material quality in determining the overall service life of a distribution or power transformer.

Our standard product series is designated as YF-SB series, covering three main mechanical configurations: Type A (flange-mounted, oil-to-air sealing, suitable for oil-filled transformers), Type B (wall-penetrating, dry-type sealing, suitable for solid-insulated switchgear), and Type C (screw-in direct mounting, suitable for compact pole-mounted transformers), each engineered to meet specific installation constraints and dielectric requirements.

Plug in Epoxy Bushing

For the most widely used distribution transformer applications (typically 10 kV primary / 0.4 kV secondary), our recommended model is YF-SB-12/630-AA, which features a 12 kV rated lightning impulse withstand voltage (75 kV BIL), 630 A continuous current rating, a creepage distance of 200 mm for normal pollution environments, and a standard copper conductor with M12 output studs on both the internal and external connection ends.

For heavy industrial loads and large commercial complexes requiring higher secondary current capacity, we offer the YF-SB-12/1600-BB model, rated at 1600 A continuous current with a 12 kV voltage class, featuring dual parallel M16 output studs on each terminal to accommodate larger cable lugs, a reinforced epoxy housing with 280 mm creepage distance for moderate pollution levels, and an integrated temperature sensor port for optional winding temperature monitoring.

For renewable energy projects, particularly solar farms with long cable runs from transformer to inverter skids, we developed the YF-SB-36/2500-CC model, a 36 kV voltage class bushing rated at 2500 A with a silicone rubber composite housing offering a Class I pollution creepage distance of 560 mm, equipped with silver-plated copper conductors and corrosion-resistant stainless steel mounting flange specifically designed for the high-corrosion outdoor environments typical of desert and coastal PV installations.

Epoxy Transformer Bushings

Model Voltage Class Current Rating Creepage Distance Pollution Class Housing Material Mounting Type
YF-SB-12/630-AA 12 kV 630 A 200 mm Class I Epoxy Flange-mounted
YF-SB-12/1600-BB 12 kV 1600 A 280 mm Class II–III Reinforced epoxy Wall-penetrating
YF-SB-36/2500-CC 36 kV 2500 A 560 mm Class I Silicone rubber Screw-in

 

FAQ

 

 

Low Voltage Epoxy Bushings

What is the typical service life of a secondary bushing, and what factors most significantly shorten it?

A well-designed and properly installed secondary bushing can achieve a service life of 30 to 40 years under normal operating conditions. The three most significant factors that shorten its life are:
(1) moisture ingress through damaged seals or improper installation, which leads to dielectric breakdown;
(2) thermal overloading caused by loose connections or undersized conductor cross-sections, which accelerates insulation aging and oxidation of contact surfaces; and
(3) surface contamination combined with high humidity, which promotes tracking and eventually flashover. Regular thermal imaging inspections and periodic power factor testing can detect these issues early.

How do I select the correct secondary bushing model for my transformer based on voltage, current, and environmental conditions?

Selection follows a three-step process. First, determine the voltage class based on the transformer's secondary rated voltage and the required Basic Insulation Level (BIL)-for example, 0.4 kV secondary typically requires a 12 kV class bushing with 75 kV BIL. Second, select the continuous current rating, which should be at least 1.2 times the transformer's full-load secondary current to accommodate overloads. Third, choose the creepage distance based on the site's pollution level: 16 mm/kV for light pollution (Class I), 20 mm/kV for moderate (Class II), 25 mm/kV for heavy (Class III), and 31 mm/kV for very heavy (Class IV). For 36 kV Class IV applications, this means a minimum creepage distance of approximately 1,116 mm.Finally, decide on housing material-epoxy for indoor or clean environments, silicone rubber for outdoor or polluted areas.

What installation mistakes most commonly lead to premature secondary bushing failure, and how can they be avoided?

The most common installation mistakes are:
(1) over-torquing or under-torquing the mounting nuts-over-torquing cracks the epoxy flange while under-torquing causes seal leakage;
(2) failing to apply proper anti-seize compound on the conductor threads, leading to galling and eventual connection overheating;
(3) installing the bushing with the external weather shed incorrectly oriented, allowing rainwater to pool instead of drain; and
(4) bending the conductor during cable lug attachment, which creates micro-cracks in the epoxy body. These are avoided by following the manufacturer's torque specifications (typically 25-35 N·m for M12 studs), using calibrated torque wrenches, applying approved thread lubricants, and ensuring that cable lugs are aligned before tightening.

4. Do you support customized transformer secondary bushings?

Yes. We support customized transformer secondary bushings, including special voltage classes, current ratings, creepage distances, mounting configurations, conductor materials, and terminal dimensions. Our engineering team can develop solutions based on your transformer parameters, and we also support OEM/ODM requirements for international projects.

 

5. Which standards do your transformer secondary bushings comply with?

Our transformer secondary bushings are designed, manufactured, and tested in accordance with relevant IEC and ANSI/IEEE standards for low-voltage transformer bushings. Routine tests include power-frequency withstand voltage, partial discharge measurement, and loss tangent and capacitance measurement. Type tests such as lightning impulse withstand and temperature rise are also performed to validate design performance.

 

6. What is the lead time for transformer secondary bushing orders?

For standard models, the lead time is typically 15–30 days after order confirmation. For customized or large-volume orders, the lead time is usually 30–60 days, depending on technical requirements and production scheduling. We will confirm the exact delivery time in the quotation and keep you updated during production.

 

7. Can you provide test certificates and quality documents?

Yes. Every transformer secondary bushing is assigned a unique serial number with full traceability. We provide complete test certificates in both English and Chinese, including routine test reports and, where required, type test reports. These documents are suitable for international project documentation, third-party inspection, and customer quality audits.

 

8. What is the difference between a transformer secondary bushing and a primary bushing?

Transformer secondary bushings are low-voltage interface components, typically rated for 0.4 kV to 36 kV, and are used on the secondary side of distribution or power transformers. Primary bushings are high-voltage components, typically rated for 24 kV to 170 kV or above, and are used on the primary side. Secondary bushings focus on current capacity, thermal dissipation, and mechanical support, while primary bushings focus on dielectric strength and pollution resistance.

 

 

 

 We provide a detailed technical datasheet for each model, including outline drawings with critical mounting dimensions, bushing weight, oil filling volume (if applicable), allowable cantilever load values, and temperature rise curves under various load factors. These documents are available upon request in both Chinese and English, and our engineering team can provide loading capability calculations for specific transformer designs.

 Contact us today to discuss your transformer secondary bushing requirements. Our experienced engineers and sales representatives are available via email, phone, and online video meeting to provide prompt assistance. We also welcome factory visits and sample testing upon prior arrangement.

https://www.anmeibushing.com/products

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