Plug in Epoxy Bushing

Plug in Epoxy Bushing

Since the mid‑20th century, when epoxy resins first replaced traditional oil‑impregnated paper and porcelain in high‑voltage bushings, the Plug in Epoxy Bushing has evolved from a simple insulation component into a precision-engineered interface that ensures reliable power transmission under...
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Description

Hebei Anmei Electrical Equipment Co., Ltd. is one of the most reliable manufacturers and suppliers of plug in epoxy bushing in China, also supports customized service. If you're going to buy high quality plug in epoxy bushing made in China, welcome to get quotation from our factory.

 

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Since the mid‑20th century, when epoxy resins first replaced traditional oil‑impregnated paper and porcelain in high‑voltage bushings, the Plug in Epoxy Bushing has evolved from a simple insulation component into a precision-engineered interface that ensures reliable power transmission under extreme electrical and mechanical stress. Developed by our in‑house R&D team with over 30 years of experience in composite insulation technology, this bushing is manufactured using high‑purity cycloaliphatic epoxy resin combined with a proprietary vacuum‑casting process, which eliminates micro‑voids and guarantees partial discharge levels below 5 pC at rated voltage. Today, it serves utility companies, heavy industrial plants, and renewable energy projects worldwide-from offshore wind farms to urban substation retrofits-where compact design, fire retardancy, and long‑term moisture resistance are non‑negotiable. In an industry that increasingly demands maintenance‑free solutions with 40‑year service lives, our Plug in Epoxy Bushing not only meets IEEE and IEC standards but also outperforms conventional porcelain and oil‑filled designs in seismic zones and polluted environments, thanks to its hydrophobic silicone‑coated outer surface and stress‑grading internal shield.

Key Features at a Glance

  • Plug‑in design for quick installation and replacement without oil handling
  • Dry‑type, flame‑retardant epoxy body (UL 94 V‑0)
  • Partial discharge < 5 pC @ 1.2× rated voltage
  • Temperature range: –50°C to +130°C
  • Seismic resistance certified for Zone 4 (0.5g acceleration)
  • Tracking and erosion resistant (1A 4.5 kV level)
  • Maintenance‑free for ≥ 40 years under normal service

Low Voltage Bushing Transformer

 

Technical Specifications (Typical) 

Parameter Value    
Rated Voltage 72.5 kV – 550 kV    
Rated Current 630 A – 3150 A    
BIL (Lightning Impulse) 325 kV – 1550 kV    
Power Frequency Withstand 140 kV – 740 kV    
Creepage Distance ≥ 25 mm/kV (pollution class IV optional)    
Core Diameter 60 – 200 mm (customizable)    

 

Applications

Gas‑Insulated Switchgear (GIS) to Air‑Insulated Switchgear (AIS) transitions – wall/floor feed‑throughs

01

Transformer bushings – direct plug connection to transformer tank flanges

02

SF₆‑filled cable terminations – interface with standard EU/T‑type connectors

03

Mobile substations – lightweight and shock‑resistant for rapid deployment

04

 
 
 
Low Voltage Epoxy Bushings
01.

How has the Plug in Epoxy Bushing evolved from traditional designs?

It replaced oil-filled and porcelain bushings that required periodic maintenance and posed leakage/fire risks. Over 30 years, dry-type epoxy technology emerged from industry demands for explosion-proof, maintenance-free solutions, especially after several major substation fire incidents in the 1990s. Today's design inherits that safety legacy while adding plug-in convenience.

02.

Why cycloaliphatic epoxy and what fillers matter?

Cycloaliphatic epoxy offers superior tracking resistance and UV stability versus bisphenol-A types. Alumina trihydrate filler enhances flame retardancy (UL94 V-0), while fused silica optimizes thermal conductivity and matches the CTE of copper conductors, preventing interface cracking under thermal cycling.

Low Voltage Epoxy Bushings

 

For inquiries, technical support, or customized solutions, please don't hesitate to contact us. Our engineering team is always ready to assist.

 

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