Product Overview

 

Transformer bushings provide critical electrical insulation and mechanical support for live conductors passing through grounded steel enclosures. This line includes Resin-Impregnated Paper (RIP), Oil-Impregnated Paper (OIP), and solid porcelain units built for transmission networks and heavy industrial substations. Each assembly controls the high electrical stress gradient between the high-potential central conductor and the grounded mounting flange, preventing flashovers under continuous load and transient fault conditions.

 
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Product Types, Construction, & Working Principle

Resin-Impregnated Paper (RIP)

Wound with crepe paper and vacuum-impregnated with epoxy resin under thermal control. Features a dry, void-free condenser core with embedded capacitive grading foils for radial and axial electric field distribution.

Oil-Impregnated Paper (OIP)

Condenser core wound with kraft paper, dried under deep vacuum, and impregnated with degassed mineral oil inside a sealed porcelain or composite housing.

Working Principle

Condenser-graded bushings utilize coaxial conductive foil inserts within the insulation matrix to linearize capacitance and shape electric field lines, preventing localized high-stress concentrations at the mounting flange interface.

 

Medium Voltage Epoxy Transformer Bushings

 

Key Features

Capacitive test tap integrated into the mounting flange for routine measurement of capacitance (C1) and dielectric dissipation factor (tan delta).


Partial discharge inception levels operating below 5 pC at 1.5 * Um / sqrt(3) to minimize insulation aging.
Seismic-resistant porcelain or silicone composite outer housings engineered to withstand cantilever loads up to 5000 N.


Hermetically sealed construction preventing moisture ingress across operating temperatures from -50 degrees C to +50 degrees C.


Interchangeable lower terminal configurations (draw-lead or bottom-connected studs) matching existing transformer leads.

 

Technical Specifications

 

Parameter

Standard Range

Test Standard

Rated Voltage (Um)

24 kV - 550 kV

IEC 60137 / IEEE Std 693

Rated Current (Ir)

Up to 4000 A

IEC 60137

Basic Insulation Level (BIL)

Up to 1425 kV peak

IEC 60060 / IEEE Std 4

Partial Discharge at 1.5 * Um / sqrt(3)

< 5 pC (RIP/OIP)

IEC 60137

Dissipation Factor (tan delta)

< 0.003 (20 degrees C to 90 degrees C)

IEC 60137

Creepage Distance

Class III (25 mm/kV) to Class IV (31 mm/kV)

IEC 60815

Housing Material

C130 Electrical Porcelain / Silicone Composite (HTV)

IEC 60672 / IEC 61462

 

 

Applications

Transmission Substations: Interfacing auto-transformers and step-up transformers (110 kV - 500 kV) in regional grid nodes.


Renewable Energy Integration: Connecting utility-scale solar and wind farm step-up transformers (35 kV - 220 kV) exposed to heavy coastal or desert pollution.


Industrial Manufacturing: Supplying high-current furnace transformers requiring robust thermal dissipation.


Hydro/Thermal Power Plants: Managing continuous load currents in generator step-up (GSU) transformer installations.

Porcelain Transformer Bushing

 

 
Manufacturing & Quality Control
 
01/

Winding & Drying

Condenser cores are wound on automated CNC tension-controlled machines, followed by vacuum drying chambers operating below 0.1 mbar for 72 hours to maintain moisture content under 0.5 ppm.

02/

Resin Processing

RIP cores are impregnated under controlled vacuum using formulated epoxy resin systems to eliminate internal micro-voids.

03/

Testing Facilities

Production units undergo routine and type testing in an in-house high-voltage laboratory featuring:
800 kV shielded test hall for power-frequency withstand tests.
Partial discharge detection systems with a background noise floor < 1 pC.
Schering bridge instrumentation for precise tan delta and capacitance validation.

04/

Compliance Standards

Manufactured under quality management systems meeting ISO 9001, ISO 14001, and ISO 45001 standards, with design type tests validated in accordance with international laboratory frameworks.

 

Customization

 

 

Dimensional Retrofitting

Flange bolt-circle diameters, PCD, and mounting hole layouts custom-matched to replace legacy bushings on installed transformers without tank modifications.

 

Creepage Optimization

Tailored porcelain shed profiles or extended silicone composite shed counts for high-pollution environments.

 

Current & Voltage Adaptation

Customized copper conductor cross-sections and test tap wiring to meet regional utility grid monitoring protocols.

 

 

FAQ

 

Q: How do I select between RIP and OIP bushings for a project?

A: Select RIP for dry-type installation benefits, fire safety, explosion resistance, and horizontal mounting flexibility without oil maintenance. Select OIP for high-voltage interchangeability, lower initial procurement cost in vertical applications, and established legacy service records.

Q: What maintenance testing is required during active operation?

A: Perform routine measurements of capacitance (C1) and dissipation factor (tan delta) via the test tap every 3 to 5 years. An upward shift in tan delta indicates moisture ingress or insulation degradation.

Q: Can these bushings be mounted horizontally or at an angle?

A: RIP bushings support horizontal, angular, or vertical installation because they contain no free-flowing insulating oil. OIP bushings have strict tilt angle limits specified in the datasheet to ensure the internal condenser core remains completely submerged.

Q: What data is required to order a custom replacement bushing for an older transformer?

A: Provide the original transformer nameplate data, exact physical dimensions (flange outer diameter, bolt hole pattern, current transformer space requirements, total length, immersion depth), and electrical ratings (voltage, BIL, current).

Q: How is partial discharge verified before shipment?

A: Every production unit undergoes routine PD testing in a shielded test bay at 1.5 * Um / sqrt(3). The factory test report showing individual phase PD values below 5 pC is shipped with the product documentation.

Q: What are the standard lead times for custom or standard voltage classes?

A: Standard stock items (24 kV - 126 kV) ship within 3 to 4 weeks. Custom engineered units requiring specialized flange geometry or high-voltage classes (252 kV - 550 kV) require 8 to 12 weeks for production and high-voltage type verification.

Hebei Anmei Electrical Equipment Co., Ltd. is one of the most professional transformer bushing manufacturers and suppliers in China, specialized in providing high quality products and service. Please feel free to buy customized transformer bushing made in China here from our factory. Contact us for quotation.

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