Product Overview
Transformer breathers regulate moisture ingress caused by thermal expansion and contraction of transformer insulating oil. As oil temperatures fluctuate under varying electrical loads, air enters and exits the conservator tank. The breather extracts water vapor before it reaches the oil, preventing dielectric breakdown and sludge formation. Units are available in traditional clear-bowl visual configurations and maintenance-free self-dehydrating designs for remote or high-humidity installations. STEP files and dimensional CAD drawings are accessible upon request for engineering layout integration.
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Desiccant Transformer Breathers• Desiccant: High-purity color-changing silica gel, non-toxic & low-dustview more
• Application: 10kV–500kV oil-immersed transformers, 50kVA–10000kVA
• Body: PC / stainless steel, impact & corrosion resistant
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Transformer Desiccant Breathers1. Desiccant: High-purity color-changing silica gel (non-toxic, dust-free)view more
2. Application: 10kV-500kV oil-immersed transformers (50kVA-10000kVA)
3. Tank Material: Transparent PC / Stainless steel (impact, aging &...
Product Types & Working Principle
Conventional Silica Gel Breather
Utilizes a transparent acrylic or polycarbonate cylinder containing cobalt-free indicating silica gel. Air passes through an oil seal cup that traps dust particles, then filters through the desiccant bed.
Self-Dehydrating (Electronic) Breather
Operates via automated heating elements controlled by moisture sensors. Eliminates manual desiccant replacement by driving off absorbed moisture during low-load cycles.
Working Cycle
During transformer cooling, air is drawn inward through the base oil cup, passes upward through the active desiccant matrix, and enters the conservator dry. During heating, dry air is expelled outward, partially regenerating surface moisture on the lower desiccant layer.

Borosilicate Glass and UV-Stabilized Polycarbonate Cylinders: Withstand direct solar radiation and sub-zero thermal shock without embrittlement.
Cast Aluminum and Stainless Steel Top and Base Flanges: Machined to standard ANSI and DIN bolt-circle diameters for direct mounting to conservator pipework.
Detachable Bottom Oil Seal Cup: Maintains a barrier against atmospheric gases while trapping airborne particulate matter down to 5 microns.
Cobalt-Free Granular Desiccant: Compliant with chemical regulation frameworks; shifts color clearly at specific relative humidity saturation thresholds.
Technical Specifications
|
Specification |
Standard Metric Unit |
Imperial Equivalent |
|
Desiccant Charge Capacity |
0.5 kg to 25 kg |
1.1 lbs to 55 lbs |
|
Transformer Oil Volume Suitability |
Up to 100 MVA rating |
Up to 100 MVA rating |
|
Operating Temperature Range |
-40°C to +85°C |
-40°F to +185°F |
|
Flange Connection Standard |
DIN 42562 / ANSI B16.5 |
Flanged or Threaded (NPT/BSPP) |
|
Housing Material |
Aluminum alloy EN AC-44300 / 304SS |
Marine-grade options available |
Transmission Substations: Mounted on 110kV to 500kV step-up and step-down main power transformers.
Renewable Energy Integration: Deployed on pad-mounted and substation transformers across utility-scale solar and onshore/offshore wind installations.
Industrial Manufacturing: Protects heavy-duty arc furnace and rectifier transformers operating in high-particulate industrial environments.

Manufacturing & Quality Control
CNC Machining
Flange sealing faces are CNC-milled to maintain a flatness tolerance within 0.05 mm, preventing atmospheric bypass leaks.
Pressure Testing
Every assembled housing undergoes a 0.03 MPa pneumatic pressure decay test submerged in a water bath for 60 seconds.
Surface Treatment
Aluminum components receive a chromate conversion coating followed by an 80 micrometers (um) electrostatic polyester powder coat, passing 1,000-hour salt spray testing.
Material Traceability
Raw material mill test certificates provided for stainless steel flanges and pressure-retaining components.
Customization Options
Flange Adaptors
Custom bolt-hole pitch circles and threaded spigots engineered to match legacy transformer retrofits.
Corrosion Protection
Upgraded 316L stainless steel hardware and marine-grade epoxy paint systems for coastal and offshore platforms.
Electrical Integration
Potential-free dry contacts integrated into electronic breathers for remote control system alarm generation upon desiccant saturation.
Hebei Anmei Electrical Equipment Co., Ltd. is one of the most professional transformer breather manufacturers and suppliers in China, specialized in providing high quality products and service. Please feel free to buy customized transformer breather made in China here from our factory. Contact us for quotation.
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